About Gear Hobbing Machine
| Max Module |
4 Module |
| Controller |
Fanuc Oim Mate MB |
| Automation Grade |
Automatic |
| Material |
Cast Iron |
| Model Name/Number |
P254 Premier |
| Layout |
Vertical |
We are dedicated to providing our clients with a diverse selection of high-quality products that are well-regarded for their superior performance and reliability. Our extensive product range is available in various sizes, and we also offer customized sizing options to meet specific requirements, ensuring the perfect fit for every need.Robust Construction and Reliable PerformanceEngineered from high-grade cast iron and steel, this Gear Hobbing Machine offers exceptional stability and durability, ensuring consistent performance even in demanding manufacturing environments. Its robust frame reduces vibrations, boosting gear cutting accuracy. Combined with a centralized lubrication system, it minimizes maintenance efforts and prolongs the operational lifespan.
Precision and Versatility for Gear ManufacturingCapable of handling diverse gear specifications, this machine supports max gear diameters up to 300 mm and modules from 0.5 to 6. The infinitely variable feed mechanism and adjustable spindle speeds enable customization for a wide array of gear profiles. Suitable for both small-batch and continuous production, it delivers high precision with easy, semi-automatic controls.
User-Friendly Operation and Safety FeaturesDesigned with operator comfort in mind, this machine is equipped with a manual control system, efficient hydraulic clamping for secure workholding, and a noise level below 72 dB. The integrated coolant and lubrication systems ensure smooth, safe operation and reduce the risk of overheating during extended use. Floor space requirements are minimal, making it ideal for compact workshops.
FAQs of Gear Hobbing Machine:
Q: How does the hydraulic clamping system improve gear hobbing operations?
A: The hydraulic clamping system secures the workpiece with uniform pressure, minimizing movement during the hobbing process. This enhances machining accuracy, reduces the risk of gear defects, and allows for quick clamping and unclamping, increasing operational efficiency.
Q: What types of gears can be cut using this machine?
A: This machine is suitable for cutting and generating various gear types, including spur, helical, and worm gears, for modules ranging from 0.5 to 6. Its flexibility and precision make it ideal for both prototype and production batch requirements.
Q: When is it necessary to adjust the feed rate or spindle speed?
A: Feed rate and spindle speed should be adjusted based on the gear material, module size, and desired surface finish. The infinitely variable feeds and speed range (40-280 rpm) let operators fine-tune the settings to optimize cutting performance and extend tool life.
Q: Where can this gear hobbing machine be installed efficiently?
A: The compact footprint (2.5 x 1.5 m required floor space) allows for easy installation in both small workshops and large-scale manufacturing facilities. Its robust build and centralized lubrication make it suitable for continuous and heavy-duty usage environments.
Q: What is the typical process for gear production using this machine?
A: Operators mount the gear blank onto the table, secure it hydraulically, and set the hob and feed parameters according to gear specifications. The machine then automatically rotates the blank and moves the hob to cut teeth with high precision, aided by the provided coolant and lubrication systems.
Q: How does this gear hobbing machine benefit manufacturers?
A: It enables rapid production (2025 pieces per hour) with consistent, high-precision results. The combination of robust construction, semi-automatic controls, and advanced clamping and lubrication enhances productivity, reduces downtime, and ensures reliable output, supporting both local and export markets.